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CNC Machining

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Yerma
Scenic Tree

This scenic tree was over 35 feet wide and 25 feet tall, cut from 11 sheets of 1/2" MDF and covered with stretched string art.

Equipment: Maslow Open Source CNC

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Leader of the Pack
Googie Style Decor

Multiple pieces, including groundrows, lighting masking and platforming inspired by the design style of the Jet Age.

Equipment: Shopbot PRS5 Alpha Gantry Router 

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The Learned Ladies
Scenic Scrollwork

This fully realized piece was cut from 5 sheets of 1/2" birch veneer plywood, but unfortunately never made its way to the stage due to the COVID-19 shutdown.

Equipment: Shopbot PRS5 Alpha Gantry Router

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Maslow CNC

The Maslow is an Open Source, DIY CNC Router project. The router comes as a kit with an Arduino controller and hardware. The builder supplies the router and frame. This machine was built in 2017 and has been in use since.

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Urinetown
Scenic Pieces

Scenic Portals and Lighting Masking cut from 1/4" Luaun signage cut from 1/2"  MDF

Equipment: Shopbot PRS5 Alpha Gantry Router and Maslow Open Source CNC

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Cabaret
Scenic Portal and Signage

Scenic arch over 15'  high and 25' wide cut from 1/4" Luaun and signage cut from 1/2" MDF. Both pieces were designed and cut to integrate lighting.

Equipment: Shopbot PRS5 Alpha Gantry Router 

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First Date
NYC Skyline

Silhouettes of the New York skyline cut from both 3/8" frosted polycarbonate and 1/2" birch veneer plywood. Polycarbonate backlit by low resolution LED pixel curtain.

Equipment: Shopbot PRS5 Alpha Gantry Router

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Baby
Ellipse and Revolve

A 32' by 16' elliptical platform with a 10' diameter revolving platform inset. Cut from 3/4" birch veneer plywood.

Equipment: Shopbot PRS5 Alpha Gantry Router

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Sonheim on Sondheim
Signature Marquee
and Entry Doors

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3o' long signature of Stephen Sondheim as theatre marquee cut from 1/2" birch veneer plywood and 3 sets of double doors cut from double layered 3/4" birch veneer plywood.

Equipment: Shopbot PRS5 Alpha Gantry Router​

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Sondheim on Sondheim
Marquee and Entry Doors

Dames at Sea
Scenic Railings and Header

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Decorative railings and scenic header cut from 1/2"  birch veneer plywood

Equipment: Shopbot PRS5 Alpha Gantry Router

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Dames at Sea
Scenic Pieces

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Rigged and flown show title lettering cut from 1/2" MDF

Equipment: Maslow Open Source CNC

The Theory of Relativity
Signage

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Other Projects

Trout Frame

This was a fun picture frame project to commemorate the Lake Taneycomo, Missouri record 30" Brown Trout that my father-in-law caught.

Cut from 1/2" plywood with woodburned detail.

Equipment: Maslow Open Source CNC Router 

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Project Router

A second hand K2 4'x4' router previously used at a guitar manufacturer. It is a work in progress and needs more repairs, but I hope to restore it to its former glory! 

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